MaschTech Manufacturing GmbH
AI-powered visual inspection catches defects in real time — 99.2% detection accuracy while cutting inspection costs by 47%.
Challenge
MaschTech Manufacturing produces precision CNC-machined components for the automotive industry. With 18,000 parts per shift, surface defects and dimensional deviations were only discovered at the customer's facility — triggering costly recalls and eroding trust.
- Manual visual inspection caught only 74% of defects
- Annual warranty and recall costs exceeding $400,000
- Chronic shortage of trained quality inspectors across shifts
- No end-to-end traceability of quality data per part
Our Solution
We deployed an AI-driven inline inspection system using high-speed cameras that examines every single part in real time, classifies defects by severity, and triggers automatic sorting — with instant feedback to the ERP system.
AI Quality Control
L4High AutonomyAutomated visual inspection with AI vision pipeline for real-time manufacturing quality checks.
Results
Lower inspection and warranty costs
Detection rate across all defect types
Every single part inspected
Return on investment
Before / After
| Metric | Before | After |
|---|---|---|
| Defect detection rate | 74% | 99.2% |
| Inspection coverage | Spot checks | 100% inline |
| Warranty costs/year | $400,000 | < $20,000 |
| Inspection time/part | 45 sec | 0.3 sec |
Client Testimonial
“Since the AI inspects every part, we've had zero surface-defect claims. The confidence our Tier-1 clients have in our quality has never been higher.”
Thomas Richter
Plant Manager, MaschTech Manufacturing GmbH